Manufacturing Monitoring:
Prevent Downtime. Reduce Costs. Stay Safe.

Envigilance manufacturing monitoring covers four critical areas: energy monitoring across production equipment, compressed air systems, and HVAC to eliminate the 25% of energy typically wasted in unmonitored plants; temperature monitoring on motors, compressors, and critical production equipment to detect thermal anomalies before failures cause downtime; air quality monitoring for welding fumes, VOCs, particulates, and CO2 across production zones to maintain OSHA compliance; and water leak detection near cooling systems, hydraulic equipment, and building infrastructure. All solutions work standalone or together.

Most production equipment failures are preceded by weeks of thermal drift that goes undetected without continuous monitoring. Motors running hot, compressors operating outside normal temperature ranges, and cooling systems struggling to maintain setpoints all signal impending failures. Envigilance temperature sensors detect these anomalies and alert your maintenance team while there is still time to schedule repairs during planned downtime - preventing the $260,000 per hour cost of unplanned production stoppages.

Manufacturing facilities typically waste 15-25% of their energy budget through compressed air system leaks, motors running at full load during partial production, HVAC systems overcooling or overheating production floors, and equipment left running between shifts. Envigilance energy monitoring identifies each source of waste in real time with alerts when consumption deviates from expected patterns. Most manufacturing facilities recover the full cost of monitoring within the first quarter through energy savings alone, with a guaranteed 10% reduction within 12 months for qualifying facilities.

Envigilance air quality monitoring tracks VOCs, particulate matter, CO2, humidity, and temperature across production zones continuously. Alerts are configured to OSHA Permissible Exposure Limits and trigger before levels reach compliance thresholds, giving your safety team time to investigate and correct issues before they create violations or worker health incidents. The platform logs all readings with timestamps, providing the continuous documentation trail OSHA inspectors and insurance auditors require.

No. Envigilance wireless sensors attach externally to equipment and infrastructure without wiring, drilling, or integration with production control systems. Sensors connect to our cloud platform via WiFi or cellular. Installation is coordinated with your operations team and can be phased to avoid disrupting active production lines. Most manufacturing facilities are fully live within 10 days of sign-off with zero production disruption.

Envigilance manufacturing monitoring covers motors, compressors, pumps, conveyors, HVAC units, compressed air systems, cooling towers, hydraulic systems, and electrical panels. Sensors are placed at the specific equipment your operations team identifies as critical to production continuity. During the facility assessment, our team maps your production environment and recommends sensor placement based on failure risk, production impact, and maintenance history.

Manufacturing facilities face water risks from cooling system leaks, hydraulic fluid and coolant line failures, roof water intrusion above electrical and production equipment, and compressed air system condensate accumulation. Water near electrical panels and production equipment creates immediate safety hazards and can trigger production shutdowns. Envigilance places moisture sensors at all high-risk locations and alerts your maintenance team within minutes of any moisture detection.

Yes. Envigilance guarantees 24/7 monitoring with instant alerts for all subscribed solutions or your money back. Energy monitoring subscribers receive a guaranteed 10% energy reduction within 12 months or Year 2 is free. A 12-month subscription is required. Exit penalty-free at month 12 if not satisfied.